Metal Transfer and Arc Plasma in Gas Metal Arc Welding

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Authors

Hu, Junling
Tsai, Hai-Lung

Issue Date

2007-08

Type

Article

Language

en_US

Keywords

Engineering , Temperature , Metals , Electric arcs , Plasmas (Ionized gases) , Gas metal arc welding (GMAW) , Electrodes , Pressure , Boundary-value problems , Equations , Force

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Abstract

This article analyzes the transient complex heat transfer and fluid flow in molten metal and arc plasma during the gas metal arc welding process. The model predicts the formation, growth, detachment, and transfer of droplets from the tip of a continuously fed electrode under the influences of several competing forces including gravity, electromagnetic force, arc pressure, plasma shear stress, and surface tension. Simulations were conducted for five different current levels to study the effects of current on the distributions of temperature, velocity, pressure, and current density in the droplet and/or the arc plasma. Agreement between the simulated results and published experimental data was obtained.

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Citation

J. Hu, H. Tsai, "Metal Transfer and Arc Plasma in Gas Metal Arc Welding," Journal of Heat Transfer, vol. 129, no. 8, Aug. 2007.

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ASME

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